You might be planning of purchasing a 100ft Ethernet cable to enable you to create a network at home or for your enterprise. Yet, you may be amazed what exactly is really required when it comes to construction of the durable core cables that are the kinds more usually used. The main cause for using solid core instead than stranded cables for the Ethernet is the fact they tend to be much more effective.

Thus what are the processes connected in the manufacturing of a 100ft Ethernet cable? Below we have a short look at a few of them.

Method 1 - Copper Rod Breakdown

5000 lb. coils of copper are shipped to the manufacturer and once supplied the copper on the coils is usually drawn through a diamond die this helps to lessen the size of the copper. In the beginning it starts out at 12 gauge however after being drawn through it ends up as 10 gauge. Once it has reached this stage it is then stacked into stem packs prior to being drawn further to reduce its gauge even more. In the course of this second drawing process an electrical current is passed via it and it anneals the copper so softening it. Next after being annealed it will be cooled down before passing through a laser system to measure and make certain it is within the manufacturers requirements.

Process 2 - Copper Insulation

This process is carefully kept in check and after the copper wire has been insulated it is passed thru water to cool it. It also helps to harden the jacket now surrounding the cable.

Process 3 - Twisting of Copper Wire

It is this method that helps to minimize the quantity of cross talk that may occur between isolate wires. In some instances to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is integrated. The winding of the wire is attained by passing it through numerous faceplates.

Process 4 - Coating of Cable

This method is also known as jacketing and the kind of plastic that is utilized to coat the cable to shield it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.

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